prefabricated modular clean rooms

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Do you know about prefabricated modular clean rooms? Simply put, it is like an independent little world with everything. In this little world, the temperature, humidity and air flow are strictly controlled. Why do we do this? It is to create a clean environment that is isolated from the outside world. It is the perfect place for precision research, manufacturing and related activities that have particularly high environmental requirements. For example, when you are doing some cutting-edge scientific research experiments or producing high-end electronic products, even a little dust and impurities may make the final result change dramatically. At this time, prefabricated modular cleanrooms can perfectly solve this problem.

One of the most prominent features of this cleanroom is the modular design. So what is the good thing about this design? First of all, it is super easy to install. If you already have a ready-made site and want to build a cleanroom, you don't have to dismantle and modify it like before. You can directly install the prefabricated modular clean rooms, just as easy as building blocks. And it can be moved. If you want to move to another place or adjust the layout one day, you can easily move it and reassemble it. It is composed of various pre-made parts. These parts are combined together to create an environment that fully meets the most stringent clean room grade requirements.

prefabricated modular clean rooms are generally composed of fan filter units (FFU), primary and high-efficiency filters, air conditioning systems, frames, peripheral maintenance materials, air showers and other supporting equipment. FFU is like a tireless little guard, with its own power device, constantly delivering fresh and clean air to the room, keeping the room fresh at all times. Primary and high-efficiency filters are like two particularly precise small filters, which are responsible for filtering those tiny particles in the air. Whether it is dust, bacteria or viruses, don't think of escaping their "eyes and eyes" to ensure that the indoor air meets strict cleanliness standards.

Before people and items enter the clean room, they should blow in the air shower room or cargo shower room to blow off the dust on their bodies, and pass the items through the transfer window, so as to prevent the outside pollutants from being brought into the clean room and ensure the clean environment in the room.

In addition, prefabricated modular clean rooms can also be used with ultra-clean workbenches, laminar flow hoods and other equipment. It is like a few good partners working together to meet higher-level purification needs and cope with various jobs with extremely high environmental requirements.

Thanks to the modular design, the installation and disassembly of prefabricated modular clean rooms are particularly simple and convenient. If one day you want to reassemble in another place, or adjust the structure according to actual conditions, it can be done quickly, with super flexibility and scalability. This design allows the clean room system to be freely combined according to production needs, without worrying about being restricted by fixed space and layout. You can expand or reduce the space scale at any time according to changes in production scale, and the adaptability and flexibility of the clean room are greatly improved.

In terms of operation and maintenance, the advantages of prefabricated modular clean rooms are also obvious. If a traditional cleanroom needs maintenance and upgrades, it may have to stop production, and sometimes even the original space structure has to be destroyed, which will not only cause economic losses, but also delay production progress and affect business. But prefabricated modular cleanrooms are different. They adopt modular design. If there is a problem, just remove the corresponding module and replace it, and you can easily complete the maintenance and update of the equipment. In this way, downtime is greatly reduced, and production efficiency is naturally improved.

Outstanding advantages of modular structure

 

Energy saving, cost reduction

Cleanrooms can set up a modular cleanroom (such as a clean shed) in an area that requires high cleanliness without renovating the entire cleanroom, thereby achieving the goal of reducing costs and saving energy.

Reusable

 

One of the main advantages of modular cleanrooms compared to traditional cleanrooms is that the reuse rate can reach 98%. Modular structure is the basis for high reuse rate. Except for sealants and some vulnerable and consumable parts that need to be replaced, other materials in modular cleanrooms can be reused. This is due to the modular structure that can be disassembled and installed at any time, which is convenient for production line transformation, expansion, relocation, and cleanroom reconstruction.

Variable space to meet different customized needs

Modular structure, the splicing and assembly of each module are free and variable, and the area and space are very limited. Modular clean rooms can assemble different clean spaces according to different needs of customers. The development of society and the opening of the Internet era have prompted companies to pay more and more attention to "being different", so customized clean rooms that highlight the characteristics of the company provide customers with the best choice.

Shorten the production and installation cycle

Many universal modules of clean rooms can be mass-produced after the initial design is completed. In this way, the design and production cycle of clean rooms will be shortened. In terms of installation, the modular structure also facilitates the rapid assembly of clean rooms. The production and installation cycle of modular clean rooms can be completed in 15 days, which greatly improves the construction efficiency.

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OEM/ODMSERVICE

 

PHARMA has very strict control on the production link, and the operation department and the quality inspection department jointy supervise to achieve double venication and zero errors.Before the goods leave the factory,they are assembled,spliced,and powered on to ensure that the customizedproducts tuly meet the standards in terms of qualty and sizeThis is because we are convinced that in our sector,in cleanroom construction,which is continuously expanding also from acompetitive point of view,stnct qualty control is a key aspectwhich deserves utmost perseverancePHARMA CLEAN has invested heavily in new automationtechnologies for production,signicanty reducing the factoryprocessing times,whilst dedicating greater attention and time tothe materials production phase.The strong increase in exportsover the last decadehas obliged us to steer our attention to ourcapability to monitor and track every single item produced andsold,in order to continue to minimze production and shippingerors.

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