Extraction Machinery
Extraction machinery refers to the mechanical equipment used to extract or separate another substance from one substance. The extraction process usually involves separating the target substance from a complex mixture for further processing or utilization. The design and working principle of the extraction equipment can vary according to different application scenarios and the nature of the target substance. The main extraction machinery includes: Ethanol Recovery Evaporator, Supercritical CO2 Extraction Machine, Centrifuge Extraction Machine, Short path distillation equipment.
Why choose us?
Suzhou Pharma Machinery Co., Ltd. insists on using high-quality materials and advanced technology to manufacture extractors. We strictly monitor and control the quality and cost of every production process. All of these guarantee high quality products and favorable prices. We have a sound logistics management system, committed to providing customers with efficient delivery services, so as to improve customer satisfaction with our company.
Our extraction machine have won widespread praise, especially from customers for their excellent stability and easy maintenance, which effectively reduces the non-uptime of the equipment and further reduces long-term maintenance costs. In addition, many customers say that working with our company has been a very pleasant journey, because our technical support team is able to quickly and efficiently deal with the various problems they encounter during the use of excellent service.
SZ-Pharma’s Custom Extraction Machinery
Suzhou Pharma Machinery Co., Ltd. is committed to providing our customers with highly customized extraction machinery solutions to meet the specific needs of different industries and application scenarios.
Raw material pretreatment customization
According to the difference of physical form, particle size distribution and humidity content of raw materials, the special pretreatment system is designed.
Solid raw materials: equipped with high-precision crushing device to ensure uniform particle size of raw materials and improve extraction contact area.
High humidity raw material: Integrated efficient drying unit, precise control of raw material humidity, creating ideal conditions for the subsequent extraction process.
Liquid raw materials: special mixing and stirring system is designed to ensure that the liquid raw materials are fully uniform and improve the extraction effect.
Extraction process customization
Our equipment supports a wide range of advanced extraction processes and can be flexibly combined and optimized according to customer requirements.
Traditional solvent extraction: The use of classical solvent extraction method, suitable for efficient extraction of a variety of raw materials.
Supercritical fluid extraction: The use of supercritical CO₂ as a solvent is suitable for heat-sensitive, high boiling point or easily decomposed compounds. Key parameter control: For the key parameters of different processes, such as temperature, pressure, solvent flow, extraction time, etc., have accurate control capabilities.
Separation and purification customization
Our customized equipment can design suitable separation systems according to the nature and purity requirements of extracts.
High efficiency centrifugal separation: The use of high efficiency centrifugal separation technology, fast separation of extraction phase and raffinate phase.
Multi-stage distillation: For products with high purity requirements, integrated multi-stage distillation units effectively remove impurities and obtain high value-added target extracts.
Chromatographic separation: For the separation of specific components, integrated chromatographic separation units to achieve accurate separation.
Detailed annotation of common extraction machinery
Working principle:
Extraction equipment, also known as extractor, is a type of mass transfer equipment used for extraction operations, its core function is to achieve the complete separation of the components contained in the material liquid. Based on the principle of similar solubility, the difference of solubility or partition coefficient between two insoluble (or slightly soluble) solvents is used to transfer the compound from one solvent to another. In extraction equipment, one phase is usually dispersed in a droplet state in another phase, and the separation of components is realized through contact and mass transfer between the two phases.
Supercritical co2 extraction machine
Features:
1. low temperature, suitable for the extraction and purification of heat-sensitive compounds.
2. in the inert environment extraction, avoid product oxidation, can get the active components of the extract.
3.extraction speed is fast, non-toxic, non-flammable, safe to use, does not pollute the environment.
4. no solvent residue, no nitrate and heavy metal ions.
Structures:
Raw material pretreatment system, High pressure pump, Heater, Extraction tank, Separator, Condensate recovery system, Control system, Safety protection device.
Uses: Extract the target substance from a solid or liquid using a supercritical fluid (usually carbon dioxide).
Applications: food industry (extraction of essential oils, caffeine), pharmaceutical industry (extraction of pharmaceutical ingredients), chemical industry (extraction of natural products).
Features: Environmental protection, high efficiency, recyclable solvent.
Centrifugal machine
Features:
1. lifting bag unloading, low labor intensity, high efficiency.
2.the structure design is reasonable, effectively eliminate the sanitary dead Angle, the transition of the structural parts is smooth, the surface is polished, the external structural parts, fasteners and drum are made of stainless steel.
3. The frame and casing are welded as a whole, with high bearing strength.
4. the configuration of liquid damping shock absorber, more effectively eliminate vibration, simplify daily maintenance.
Structures:
Drum Spin, Drive system, Feed system, Drainage system, Discharge system, Control system, Safety protection device.
Uses: Used for separating liquids with different densities or mixtures of solids and liquids.
Applications: Oil and gas industry (oil-water separation), chemical industry (liquid-liquid separation), food industry (dairy product separation), pharmaceutical industry (cell lysis fluid separation).
Distillation equipment
Features:
1.Thin film of distilled liquid, high heat transfer efficiency, film thickness less than 0.5mm.
2.Higher degree of separation, molecular distillation can separate conventional substances that are not easy to separate without boiling bubbling phenomenon.
3.The scraper system is made of PTFE material and SS316L stainless steel material, which has extremely high corrosion resistance.
4.Feed tank is optional to achieve pre-heating function, the maximum temperature is 300 degrees, the temperature is adjustable.
Structures:
Evaporator, condenser, vacuum system, feed system, product collection system, control system, safety protection device
Uses: By heating the different components of the mixture volatilize, and then separated by condensation.
Applications: chemical industry (separation of mixtures), food industry (distillation of alcohol), pharmaceutical industry (extraction of volatile components).
Our Factory
Customers can feel the use of the real GMP cleanroom and the specific details of our products, including the construction process, design concept, product quality control, safety equipment, and after-sales service. They can fully reflect the engineering quality and professional and rigorous service attitude of Suzhou Pharma.
We have supplied more than 500+ clean rooms all of the world, the clients are from Germany, USA, Canada, European, Uzbekstan, Pakistan, Indonicia and so on. Except the turnkey project, we also can supply the clean equipments such as pass box, air shower, clean bench, laminar flow hood and so on, once you need the clean room project, we can give you A to Z service.
FAQ
Q1: What if the extraction device is difficult to start?
A1: Check the power and air supply and ensure that all switches and valves are in the correct position.
Q2: What about abnormal temperature or pressure?
A2: Check the status of the pressure sensor to ensure its accuracy.
Check whether the valve is closed tightly. If there is leakage, repair or replace it in time.
Check whether pipes are blocked and clean them if necessary.
Q3: What should I do if extraction efficiency decline?
A3: Check whether the shaft speed is normal, and adjust the speed if necessary.
Clean the impurities inside the equipment regularly to keep the equipment clean.
Check whether the separator is damaged or worn, and replace it in time if necessary.
Q4: Why does the extraction equipment vibrate too much during operation?
A4: Stabilize the foundation of the device and select an appropriate installation position.
Check whether the shaft is balanced. If there is an imbalance, adjust or replace it.
Check whether the bearing is worn or damaged, and replace it in time if necessary.
Q5: Excessive noise of extraction equipment
A5: Check and maintain equipment regularly to ensure all parts are tight.
Check whether the lubrication system is working properly, and replenish or replace the lubricant in time.
Q6: What should I do if the extraction equipment overheats?
A6: Check whether the working load of the equipment exceeds the design value, and reduce the load if necessary.
Check whether the cooling system is working properly, and repair or replace the failed cooling parts in time.
Q7: What if the extraction equipment safety valve is faulty?
A7: Check the status and working condition of the safety valve regularly to ensure its normal operation.
Replace damaged safety valves if necessary.
Adjust the setting parameters of the safety valve to ensure that it meets the safety requirements of the equipment.
Q8: How to improve the extraction efficiency of extraction equipment?
A8: Optimize the process parameters: adjust the temperature, pressure, flow and other parameters to ensure the best extraction effect.
Pretreatment of raw materials: appropriate pretreatment of raw materials, such as crushing, stirring, etc., to improve extraction efficiency.
Select the right solvent: According to the nature of the target substance, select the right solvent to improve solubility and extraction efficiency.
Increase the number of extraction: for difficult to extract substances, the number of extraction can be increased to improve the overall extraction rate.
We're well-known as one of the leading extraction machinery manufacturers and suppliers in China. If you're going to wholesale customized extraction machinery at competitive price, welcome to get quotation from our factory.
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