Cleanrooms are an enclosed space which is used for highly sensitive research or any application which requires the absence of dust, moisture, or dirt. They are not designed to be completely sterile environments, but they reduce the atmospheric molecules to the barest minimum.
Why Choose Us
Planning And Design
Professional teams plan and design the project, including building structure design, equipment configuration, air flow form, etc.
Installation And Construction
The experienced team strictly adheres to the specifications to ensure that the construction quality and standards meet the predetermined standards.
Our Certificate
Trademark Registration Certificate, LED Light Certificate, Supercritical CO2 Extraction Machine Certificate, Clean Room Certificate, Filter material inspection device certificate, SGS, CE Certificate.
Product Application
Electronic equipment production, chemical technology, biotechnology, precision machinery, pharmaceuticals, hospitals, cosmetics, food, agriculture, automotive industry, etc.
What Are The Benefits Of A Modular Cleanroom?
Rapid Construction And Installation
A modular cleanroom is pre-engineered and designed for quick assembly. Unlike traditional cleanrooms, which can take months to build, these cleanrooms can be up and running in a fraction of the time. This speedy setup can lead to significant cost savings, as it minimizes downtime and allows for faster project completion.
Cost-Effective
Modular cleanrooms are often more cost-effective than constructing traditional cleanrooms from scratch. Their standardized design and efficient manufacturing processes result in reduced material and labor costs. Additionally, they can be easily reconfigured or expanded, providing long-term flexibility and cost savings.
Flexibility & Scalability
Modular cleanrooms are highly adaptable to changing needs. Whether you need to expand your cleanroom space or reconfigure it to accommodate new equipment or processes, modular cleanrooms can be adjusted accordingly. This scalability ensures that your facility can evolve with your business.
Compliance with Industry Standards
Modular cleanrooms are designed to meet industry-specific standards and regulations, such as ISO and cGMP requirements. They provide a controlled environment that ensures product quality and safety, making them ideal for industries with strict quality control demands.
Reduced Environmental Impact
Modular cleanrooms are eco-friendly options. Their prefabricated nature results in less material waste during construction. Additionally, they can be dismantled and relocated, reducing the environmental impact associated with traditional construction and demolition.
Minimized Disruptions
Installing or renovating a cleanroom in an existing facility can be disruptive to ongoing operations. Modular cleanrooms can be installed with minimal disruptions, as they require less construction and can often be positioned without the need for extensive modifications to the existing building.
Quality Assurance
Modular cleanrooms are manufactured in controlled factory environments, ensuring consistent quality and precision. This quality control extends to the materials used, minimizing the risk of contamination or substandard construction.
Ease of Maintenance
Modular cleanrooms are designed with ease of maintenance in mind. Access panels and integrated systems make it simpler to service and repair components, minimizing downtime and ensuring the continued integrity of the cleanroom environment.
Customization Options
While these types of cleanrooms have standardized designs, they can still be customized to meet specific requirements. From layout configurations to HVAC systems and finishes, there is room for tailoring to your exact needs.
Proven Track Record
Modular cleanrooms have been successfully deployed in various industries for many years, with a track record of reliability and performance. Many organizations trust modular cleanrooms for their critical processes.
Applications Of Modular Cleanrooms
Pharmaceutical Industry
In pharmaceuticals, modular cleanrooms are necessary for maintaining product sterility and purity. They are used in drug manufacturing, sterile compounding, and packaging.
Electronics And Semiconductor Manufacturing
Similarly, the electronics industry uses them to create the particle-free environments necessary to produce semiconductors, microchips, and other sensitive parts.
Healthcare And Medical Devices
Hospitals and medical device manufacturers also rely on modular cleanrooms to create clean and sterile environments for surgeries, research, and the production of medical devices.
Aerospace
Finally, in the aerospace industry, they are used to protect product integrity. A single particle can cause a lot of problems in GPS systems, satellites, and spacecraft components, so preventing potential contamination is often a matter of life and death.
Types Of Modular Cleanroom
Softwall PVC panels
Clear/Opaque PVC Softwall panels: These provide a durable and excellent barrier against the uncontrolled environment outside the cleanroom as well as a brilliant resistance to solvents and fluids. The primary advantage during usage is that only a small opening is created when exiting or entering the cleanroom. Softwall panels can also be used as full Softwall cleanrooms or as an entrance for Hardwall cleanrooms. Softwall panels are also used for dividing the modular cleanroom internally.
Clear rigid PETg Hardwall
This is constructed from PETg with robust and a high level of resistance to fluids and solvents and offers brilliant visibility due to its transparency. This allows for observations to be conducted from outside the cleanroom thereby. All panels can feature company branding, provided they are provided prior to installation and will be used for external walls or viewing panels and possibly for internal divides.
Panel system
Ceiling and wall panel system has an advantage in that it has an additional structural option to their bespoke modular cleanroom range. The panel system is an off-site pre-constructed solution that provides an increased level of customer choice during the planning of cleanroom solutions. The panel system provides firm joint lines for fully tint finishes which will ensure a structure that can be customized to include all cleanroom parts including, transfer hatches, steel-skinned doors, windows etc.
Why Build a Modular Cleanroom?
Production Process
Indoor production environment is one of the key factors restricting industrial production, especially high-tech production. For example, in the chip production process of the microelectronics industry, the control of particles must reach the molecular level, otherwise production cannot be carried out or defective products are produced. In the production environment of antibiotics, if there are certain microorganisms, then production cannot continue.
Production efficiency
Indoor production environment affects production efficiency in the following two aspects: First, a good production environment can not only protect the physical and mental health of production personnel, but also improve their work mood and enthusiasm. Secondly, the smooth progress of production improves the yield of products.
Product quality
Indoor production environment is one of the important factors affecting product quality. For example, products such as photosensitive film, integrated circuits, chemical reagents, precision instruments and micro motors, if contaminated with dust, will reduce quality or even lead to scrapping. In the food processing industry, the presence of microorganisms will shorten the shelf life and reduce product quality.
Environmental pollution
As we all know, environmental pollution is mainly caused by industrial pollution. Among them, air pollution and water pollution have an impact on people ’s health and can also affect the production process/quality.
The Features Of Modular Cleanrooms
Controlled Environments
Air Filtration Systems
Temperature & Humidity Control
Data Logging Equipment
Modular Complex
Considerations When Getting a Modular Cleanroom
Use-Case
As you can imagine, what you'll use the cleanroom for is going to determine a lot of factors, including materials, costs, and type of construction, so the first thing to consider is whether your application is on the smaller side, like a small-scale electronics firm which can make do with standard office sheds or a pharmaceutical corporation dealing with life-threatening diseases which will need more advanced modern shed construction.
Standards
As with regular construction, the making of cleanrooms has to comply with local building codes. But since they are such a sensitive application, cleanrooms have to meet many other standards as well, so keep the exact standards your industry demands before looking for one.
Material & Construction
Another thing to consider is the physical construction of the shed, which can be affected by things like the location of the eventual cleanroom, whether it will be inside or outside, and the amount of stuff you will be putting inside of it. This is why we recommend that you have a rough idea of the kind of heavy lifting your modular cleanroom will be doing. That will show whether you are okay with simple wood sheds or need something stronger, like the more popular sheet steel construction.
Budget
And finally, the most self-explanatory one is the budget. And while these things are definitely not cheap, with the right decisions, you can find many cheap options, including modular homes under $100K that can be modified into the modular cleanroom of your dreams.
How to Select A Modular Cleanroom
Cleanroom Selection Criteria
Applicable Rules & Regulations
Rules mandated by government regulations, ISO guidelines, or customer requirements are the first key consideration when selecting a cleanroom. Most often, regulations or customer specifications will dictate the cleanliness level or rating required, which provides a good starting point for choosing the right cleanroom.
Cleanroom Cost
Cost is also an important consideration, especially if you’re starting a new business or developing a new product line. Prices can vary greatly, from custom, fixed-wall construction to modular, free-standing, softwall or hardwall cleanrooms. Fixed wall rooms are typically the most expensive, with modular softwall cleanrooms being the most economical. Additionally, size, shape, configuration, and accessories will all affect the overall cost.
Other Considerations
The location of your cleanroom within your existing building structure, and the number of processes and workers needed in cleanroom, will determine the size and shape of the room. Cleanroom aesthetics are also important: projecting a high-tech image with visual appeal can help attract new customers.
Cleanroom Construction Considerations
There are two basic types of modular, hardwall cleanrooms: recirculating and non-recirculating. Your product and process requirements will determine which type of cleanroom is best-suited for your needs.
Recirculating Cleanrooms
Recirculating modular cleanrooms recirculate the air within the cleanroom and prevent it from mixing with outside air, providing better control of temperature and humidity. Air is recirculated back to the high-efficiency particulate absorbing, or HEPA, filters located in the cleanroom’s ceiling. This is accomplished via air return chambers built in to the room’s walls or through existing walls of the building.
Recirculating cleanrooms will experience less contamination load on the HEPA filters because the system is recycling previously-cleaned air. With less contamination loading, the filters will last longer and perform better.
Non-Recirculating Cleanrooms
Non-recirculating, or single-pass, cleanrooms draw in air from above the room through the HEPA filters in the ceiling. The filtered air is then blown into the cleanroom and exits through an approximately two-inch gap located below the walls or through adjustable wall grills. Due to the lack of return air ductwork, non-recirculating cleanrooms are less costly to construct than recirculating cleanrooms.
Our Factory
Customers can feel the use of the real GMP cleanroom and the specific details of our products, including the construction process, design concept, product quality control, safety equipment, and after-sales service. They can fully reflect the engineering quality and professional and rigorous service attitude of Suzhou Pharma.
We have supplied more than 500+ clean rooms all of the world, the clients are from Germany, USA, Canada, European, Uzbekstan, Pakistan, Indonicia and so on. Except the turnkey project, we also can supply the clean equipments such as pass box, air shower, clean bench, laminar flow hood and so on, once you need the clean room project, we can give you A to Z service.
FAQ
Q: What do you need a cleanroom for?
Food industry: for food safety, lactose- or gluten-free products, extending the use-by date of fresh products.
Pharmaceutical industry: for safe medicines.
Chip industry: for properly functioning chips and semiconductors.
Care: for clean operating theatres.
Q: What is a modular clean room?
Q: What is the principle of cleanroom?
Q: What is the clean room method?
Q: What is the difference between modular and traditional cleanroom?
Q: Do cleanrooms need to be certified?
Q: What is the difference between stick-built and modular cleanroom?
Q: What is the formula for clean room?
The rate of cubic feet per minute is recalculated into cubic feet per hour, which is then divided by the volume of the room (height X width X length).
Q: What is the principle of clean room?
Q: What are the requirements for clean room classification?
Q: What is the cleanest cleanroom?
Q: Which is better stick-built or modular?
Q: How does a cleanroom work?
Q: What size are modular clean rooms?
Q: Is it cheaper to build or buy modular?
Q: Do hospitals have cleanrooms?
Q: What are the basics of a clean room?
Q: How do I choose a cleanroom class?
ISO Class 1 is ranked as the cleanest through to ISO Class 9. The lower the ISO rating, the cleaner the environment. An ISO Class 6 cleanroom is rated at 35,200 parts per cubic meter meaning the room must have no more than 35,200 particles greater than 0.5 micron in size per cubic metre.
Q: What is the cleanest cleanroom class?
ISO cleanroom classifications are rated according to how much particulate of specific sizes exist per cubic meter (see second chart). The "cleanest" cleanroom is a class 1 and the "dirtiest" a class 9.
Q: What is the cleanest cleanroom?
We're well-known as one of the leading modular cleanroom manufacturers and suppliers in China. If you're going to wholesale customized modular cleanroom at competitive price, welcome to get quotation from our factory.
